FORD Explorer Automatic transmission rebuild
Engine, Fuel & Emissions system·2003–2005 · FORD repair guide
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Automatic transmission rebuild
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FORD Explorer — What to know
The Explorer is Ford's mid-size SUV with a broad service network. The 3.5 EcoBoost V6 (2011–2019) is the most popular engine and is generally reliable. Known issues include cabin exhaust fume intrusion on 2011–2017 models and carbon buildup on EcoBoost direct injection engines.
What is this repair?
Plain-English overview
A transmission rebuild involves disassembling the gearbox, replacing worn clutch packs, seals, bearings and the solenoids/valve body, then reassembling and recalibrating. It is undertaken when the transmission slips, refuses to shift or displays multiple fault codes.
Warning signs
How to tell your FORD Explorer needs this repair
- Slipping between gears — engine revs climb but car does not accelerate
- Delayed or harsh gear changes
- Transmission warning light or limp-home mode
- Burnt smell from the transmission
- Multiple transmission fault codes stored including clutch or solenoid faults
Common causes
Why FORD Explorer vehicles need this repair
- 1.Infrequent gearbox oil changes allowing sludge to accumulate
- 2.Worn synchronisers from high-mileage gear changes
- 3.Oil leaks reducing lubricant level and causing dry running
- 4.Overheating from sustained towing or extreme use
What affects the price
Why your quote may differ
- Automatic vs dual-clutch vs CVT (different internal components and specialist skill)
- Extent of internal wear — full rebuild vs targeted parts replacement
- Whether a remanufactured unit is a better alternative to a rebuild
- Transmission cooler flush and new fluid
At a glance
Key facts about this repair
Labour time
12–30 hours
at a typical garage
DIY difficulty
Specialist only
Typical parts included
What gets replaced
Risks of ignoring this
What happens if you delay
- Progressive slipping worsening until the car becomes undriveable
- Damage spreading to the flywheel or pressure plate, significantly increasing repair cost
- Sudden failure leaving you stranded
- Inability to select gears if the gearbox or selector mechanism is affected
Full repair guide
Everything you'd want to ask a trusted mechanic
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Get the exact price for your FORD Explorer
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Estimates in seconds · Always confirm with a qualified mechanic
Example estimate
Automatic transmission rebuild
Select your vehicle above to get your personalised estimate