FORD Explorer Control arm replacement

Engine, Fuel & Emissions system·2003–2005 · FORD repair guide

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Control arm replacement

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AftermarketUS$485US$1,716
OEM partsUS$631US$2,488
Labour1.54.5 hrs

FORD Explorer — What to know

The Explorer is Ford's mid-size SUV with a broad service network. The 3.5 EcoBoost V6 (2011–2019) is the most popular engine and is generally reliable. Known issues include cabin exhaust fume intrusion on 2011–2017 models and carbon buildup on EcoBoost direct injection engines.

What is this repair?

Plain-English overview

Control arms connect the wheel hub to the chassis and contain bushings and often a ball joint; worn bushings cause clunking, vibration through the steering wheel and imprecise handling. Replacement typically includes new bushings or a complete arm.

Warning signs

How to tell your FORD Explorer needs this repair

  • Clunking or knocking noise from the front suspension over bumps or during cornering
  • Vehicle pulling to one side on straight roads
  • Vibration felt through the steering wheel, especially at certain speeds
  • Uneven tyre wear on the inside or outside edge
  • Steering feels vague or imprecise at motorway speeds

Common causes

Why FORD Explorer vehicles need this repair

  • 1.Bush degradation from age, vibration and road-salt exposure
  • 2.Ball joint wear from high mileage causing play in the steering geometry
  • 3.Impact damage from hitting a pothole or kerbstone at speed
  • 4.Corrosion of the arm itself in high-salt environments

What affects the price

Why your quote may differ

  • Whether the full arm or just the bushings are replaced (separate bushings are cheaper but more labour-intensive)
  • Front vs rear and upper vs lower arm position
  • Wheel alignment required afterwards

At a glance

Key facts about this repair

Labour time

1.5–4.5 hours

at a typical garage

DIY difficulty

Involved

Typical parts included

What gets replaced

Control arm (wishbone) – frontControl arm – rearControl arm bushing

Risks of ignoring this

What happens if you delay

  • Degraded handling and reduced ability to control the car in emergency situations
  • Accelerated tyre wear from incorrect suspension geometry
  • Risk of sudden component failure, especially at speed with worn wheel bearings
  • Failed MOT or roadworthiness inspection
  • Damage spreading to related suspension and steering components

Full repair guide

Everything you'd want to ask a trusted mechanic

Click any question below to expand.

The cost varies by year, engine size, and your location. Use the estimator above for an accurate breakdown of parts and labour specific to your FORD Explorer.

Common parts for this repair include: Control arm (wishbone) – front, Control arm – rear, Control arm bushing.

Control arm replacement on a FORD Explorer typically takes 1.5–4.5 hours of labour at a garage.

For a FORD Explorer, control arm replacement is typically needed as needed—typically every 80,000–150,000 miles; bushings wear before the arm itself.

Control arm pricing depends on whether the arm is replaced complete or just the bushings are pressed. Pressing new bushings is cheaper in parts but requires a press and more labour time — ask which option is being recommended and why. A wheel alignment is always required after control arm or bushing replacement; if it is not in the quote, add it. A quality aftermarket control arm with pre-pressed bushings costs $60–$200 depending on the FORD and position. If both sides are worn similarly, replacing both together saves a second alignment fee.

An independent with wheel alignment capability is the correct choice. A 4-wheel alignment after control arm replacement is mandatory — without it, the car will pull, tyre wear will be uneven and handling will be imprecise. Confirm alignment is included or quoted separately before booking. No dealer-specific tools are required for control arm replacement on most FORD models. Dealer pricing is substantially higher for the same quality parts and the same outcome.

Yes — quality aftermarket control arms are widely used and appropriate. Moog, Meyle-HD, TRW, Lemforder and Febi Bilstein are reputable brands with OEM-equivalent specifications. Meyle-HD arms use uprated polyurethane or reinforced bushing compounds that outlast standard rubber on vehicles used in wet or salty conditions — worth considering for a FORD operated year-round. Avoid cheap no-name control arms; bushing compound quality and ball joint preload vary significantly and directly affect handling precision and safety.

The control arm is the structural link between the wheel hub and the chassis. The ball joint is the pivot point at the end of the control arm that allows the wheel to steer and move vertically. On many FORD models, the ball joint is pressed into the control arm — when the ball joint is worn, the entire arm is replaced as a unit. On others, the ball joint is a separate bolt-in component and can be replaced independently. A mechanic should clarify which type your FORD has before quoting. Separate ball joints are cheaper; arm replacement is more expensive but includes fresh bushings at both ends.

At 1.5–4.5 hours of labour this repair requires a solid level of mechanical knowledge and the proper tools. Most owners prefer to use a professional to ensure the job is done correctly and backed by a parts-and-labour warranty.

Similar vehicles

Control arm replacement cost on similar cars

Get the exact price for your FORD Explorer

Pick your year and engine below. Instant estimate, no account needed.

Estimates in seconds · Always confirm with a qualified mechanic

Example estimate

Control arm replacement

Select your vehicle above to get your personalised estimate

AftermarketUS$485US$1,716
OEM partsUS$631US$2,488
Labour1.54.5 hrs